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Cortec VpCI® 338 VpCI® 338 SC for Indoor Corrosion Prevention

Cortec VpCI® 338 VpCI® 338 SC for Indoor Corrosion Prevention

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VpCI®-338 represents a convenient solution for indoor corrosion prevention, harnessing proven vapor phase technology.

This waterborne inhibitor offers ease of use, safeguarding metal surfaces and delivering notable time and cost efficiencies. Primarily utilised for edge treating coils and stacks or fogging packages and containers, VpCI® 338 requires minimal product for comprehensive protection over expansive areas. Its effectiveness extends to ferrous metals, aluminium, and tin-plated steels, reliably demonstrated through wet stack and humidity testing.

Protected products emerge ready for use, eliminating the need for additional degreasing or stripping by end-users, while maintaining a pristine, rust-free appearance. Moreover, VpCI® 338 doubles as a proficient cleaner and degreaser. Compliant with Food and Drug Administration standards (CFR 21, §178.3300), its ingredients are deemed safe for use on steel or tinplate in food packaging.

Additionally, the United States Department of Agriculture approves VpCI® 338 for indirect contact with meat and poultry food products, further underscoring its reliability and versatility.

Features that offer corrosion prevention

VpCI® 338 contains vapour phase inhibitors that offer comprehensive corrosion protection across multiple metals.

  • Creates a thin, environmentally friendly film that possesses self-healing properties.
  • Functions as a versatile cleaner and degreaser suitable for food processing equipment and plants.
  • Offers immediate protection, with a convenient application process and easy removal when necessary.
  • Maintains compatibility with the welding process without any adverse effects.
  • Contains FDA-approved ingredients, making it safe for application on steel, tinplate, & various other metals utilised in food processing and packaging.
  • Also offered in concentrated form as VpCI® 338 SC.

Typical Application

Protect stacks, coils, and sheets effortlessly with VpCI® 338, a highly effective and enduring solution. Simply apply a fine mist of VpCI® 338 evenly onto laps and edges. Its unique vapour action penetrates interior surfaces vulnerable to moisture-induced corrosion.

VpCI® 338 is compatible with all grades of hot and cold-rolled steel, tinplate, aluminium, and pre-coated steels. It can be seamlessly integrated into various processing stages, including between pickling and cold rolling, after temper rolling, drawing, quenching, slitting, stamping, hydrotesting, wet stacking, and more.

Additionally, VpCI® 338 is invaluable for fogging the interiors of containers, truck trailers, rooms, rail cars, ships’ hulls, and more, providing temporary protection for stored metal.

Typical Properties

 

VpCI® 338

VpCI® 338 SC

Appearance

Milky white liquid

Clear, slightly Yellow liquid

Carrier

Water

-

Coverage

355-710ft gal (8-18

m2/1)

-

Film Type

Thin, soft film

-

Film Thickness

0.25-0.5 mil (6.3-12.5

microns)

-

Flash Point

250ºF (121ºC)

219ºF (103ºC)

Freeze Point

32ºF (0ºC)

27º F (-10ºC)

Non-volatile content

9-13%

55-60%

pH

10-11 (neat)

10-10.5 (1% aqueous)

Density

8.2-8.4 lb/gal

(0.98-1.01 kg/1)

7.6-7.8 lb /gal

(0.91-0.93 kg/1)

Removal method

Water of Alkaline cleaners (Cortec® VpCI®-410 series)

 

Packaging & Storage

Available packaging of VpCI® 338 is 5 gallons/19 liters in container plastic pails, 55 gallons/208 liters in totes, metal drums, & bulk. Shelf life on storage is up to 24 months.

  • Minimum temperature on storage: 32ºF/0ºC.
  • Maximum temperature on storage: 120ºF/49ºC.

Standard Test Methods

Test Method

Description

Results

ASTM D-1748

Corrosion Resistance

200 Hours

 

Product Specifications (.PDF)

Frequently Asked Questions

• What exactly is Cortec VpCI-338, and how does it work to prevent corrosion indoors?

Cortec VpCI-338 is a ready-to-use, water-based corrosion inhibitor specifically designed for indoor applications. It employs advanced vapor phase corrosion inhibitor (VpCI) technology, which means the active ingredients vaporize and then condense on all exposed metal surfaces within an enclosed space, forming a protective, invisible molecular layer that actively prevents rust and other forms of corrosion. This unique mechanism ensures protection even in hard-to-reach areas where traditional methods might struggle.

• Is Cortec VpCI-338 a contact-only corrosion inhibitor, or does its vapor phase technology offer broader protection?

Unlike some contact-only inhibitors, Cortec VpCI-338 utilizes vapor phase technology. This means that while direct contact is effective, the vapor components are released into the air, traveling and condensing on all metal surfaces, even those not directly sprayed or coated. This ensures a comprehensive, self-healing protective barrier, particularly beneficial for complex geometries or enclosed spaces.

• What types of metals is Cortec VpCI-338 most effective in protecting against corrosion?

Cortec VpCI-338 is particularly effective for safeguarding ferrous metals, such as steel, as well as aluminium and tin-plated steels. It provides excellent multi-metal protection, making it a versatile choice for a variety of metal components and assemblies found in indoor environments.

• Can Cortec VpCI-338 be used as a cleaning agent in addition to its corrosion inhibiting properties?

Yes, a handy feature of Cortec VpCI-338 is its ability to also function as a mild cleaner and degreaser. This dual-purpose capability can streamline processes, especially in environments like food processing where both cleanliness and corrosion prevention are crucial.

• Does Cortec VpCI-338 leave behind a visible film or residue on the protected metal surfaces?

One of the key benefits of Cortec VpCI-338 is that it leaves behind a very thin, virtually undetectable, and self-healing protective film on the metal surfaces. This means that protected items are typically ready for immediate use without the need for additional cleaning or degreasing, saving valuable time and effort.

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Application & Usage of Cortec VpCI-338

• What are the primary industrial applications for Cortec VpCI-338 in preventing indoor corrosion?

Cortec VpCI-338 is widely used for protecting coils, stacks, and sheets of metal. It's particularly effective for edge treating, as its vapor action can penetrate interior surfaces susceptible to moisture attack. It's also excellent for fogging the interiors of various containers, such as rail cars, truck trailers, and even rooms, to provide temporary but effective protection for stored metal.

• How is Cortec VpCI-338 typically applied to achieve optimal corrosion protection?

For most applications, Cortec VpCI-338 is applied as a fine mist, sprayed uniformly onto the surfaces requiring protection, especially on laps and edges of metal stacks. Its unique vapor action then takes over, penetrating and safeguarding interior surfaces. It can be applied using conventional manual or automated spray equipment.

• Can Cortec VpCI-338 be incorporated into existing metal processing lines, and if so, at what stages?

Absolutely! Cortec VpCI-338 is quite versatile and can be applied in-process. It's often used between pickling and cold rolling, and also after temper rolling, quenching, drawing, stamping, slitting, wet stacking, and even hydrotesting, providing continuous protection throughout various manufacturing steps.

• Is Cortec VpCI-338 suitable for protecting sensitive equipment or components with intricate geometries?

Indeed, the vapor phase action of VpCI-338 makes it ideal for protecting intricate equipment internals, complex assemblies, and hard-to-reach cavities where direct application of other rust preventatives might be challenging or impossible. The vapors reach all surfaces within an enclosed space.

• How does VpCI-338 contribute to the overall efficiency and cost savings in metal storage and manufacturing?

By providing immediate and long-lasting protection without the need for degreasing or stripping, Cortec VpCI-338 significantly reduces labor time and associated costs. It minimizes rework, reduces rejects due to rust, and streamlines operations, ultimately leading to improved product quality and extended equipment life.

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• Can Cortec VpCI-338 be used to protect metal items during shipping or temporary storage within a facility?

Yes, Cortec VpCI-338 is perfectly suited for temporary protection of metal during shipping and storage indoors. When used to fog the interiors of containers or applied to packaged goods, its vapor action creates a protective atmosphere, ensuring items remain rust-free until they reach their destination or are ready for use.

• Is it necessary to remove Cortec VpCI-338 before further processing, such as welding or painting?

A major advantage of Cortec VpCI-338 is that the protective layer it forms does not typically require removal. Protected parts are ready for immediate use, and the film does not usually interfere with subsequent processes like welding or painting, which again contributes to time and cost savings.

Product Specifications & Performance

• What is the typical shelf life of Cortec VpCI-338 when stored correctly?

While specific shelf life can vary, Cortec VpCI-338, when stored in its original sealed container under recommended conditions, generally maintains its effectiveness for a considerable period. Always refer to the product data sheet for the most precise information, but it's designed for stable storage.

• How long does the corrosion protection provided by Cortec VpCI-338 typically last for indoor storage?

The duration of protection from Cortec VpCI-338 for indoor storage depends on several factors, including the sealed nature of the environment, ambient humidity, and initial application. However, it is designed to provide long-lasting protection, often for extended periods, especially when used within an enclosed space where its vapor action can effectively saturate the atmosphere.

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• Does Cortec VpCI-338 offer protection against humidity and wet stacking conditions?

Yes, Cortec VpCI-338 has been consistently successful in providing excellent protection even in challenging conditions such as wet stack and high humidity testing. Its vapor phase inhibitors are specifically designed to address these moisture-prone environments.

• Are there any specific temperature ranges for optimal performance or storage of Cortec VpCI-338?

For optimal performance and storage, Cortec VpCI-338 should be kept from freezing, with recommended storage temperatures typically not exceeding 60°C (140°F) and not going below 1°C (34°F). It's best to keep the container tightly sealed when not in use.

• Is Cortec VpCI-338 suitable for use on precoated steels?

Yes, all grades of cold and hot-rolled steel, aluminium, tinplate, and precoated steels can be effectively treated with Cortec VpCI-338 for corrosion prevention.

• Does the protective film formed by VpCI-338 affect the welding process on treated metals?

No, the thin, self-healing film deposited by Cortec VpCI-338 does not affect the welding process on the treated metal surfaces, allowing for seamless integration into manufacturing workflows.

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Safety & Environmental Considerations

• Is Cortec VpCI-338 considered environmentally friendly or biodegradable?

Cortec VpCI-338 is a waterborne product, which generally makes it a more environmentally sound choice compared to traditional oil-based rust preventatives. Cortec, as a company, emphasizes the development of products that are useful, non-hazardous to the environment, and often recyclable.

• Does Cortec VpCI-338 contain any hazardous chemicals like chromates or heavy metals?

Cortec VpCI-338 is formulated without chromates, other heavy metals, phosphates, or chlorinated hydrocarbons. This reflects Cortec's commitment to providing environmentally acceptable and safer corrosion protection solutions.

• Are there any specific safety precautions or personal protective equipment (PPE) recommended when handling Cortec VpCI-338?

While Cortec VpCI-338 is designed with safety in mind as a waterborne product, it is always prudent to consult the product's Safety Data Sheet (SDS) for detailed information on handling and recommended PPE. Generally, good industrial hygiene practices, including adequate ventilation, and wearing eye protection and gloves, are advised.

• Is Cortec VpCI-338 compliant with any food contact regulations, given its use on tin-plated steels?

Yes, based on its ingredients, Cortec VpCI-338 is accepted for use on steel or tinplate in food packaging by the Food and Drug Administration (FDA) under CFR 21, §178.3300. Its ingredients are also accepted by the United States Department of Agriculture (USDA) for use on packaging material in indirect contact with meat and poultry food products, which is a significant assurance for certain applications.

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• How should accidental spills of Cortec VpCI-338 be handled and disposed of?

In the event of a spill, it's recommended to absorb the spill with inert material, such as sand or earth, and dispose of it as waste material in accordance with local, state, and federal regulations. Non-salvageable liquid should be contained and disposed of properly. Always refer to the SDS for comprehensive spill response procedures.

• Does Cortec VpCI-338 produce strong odors or fumes during application?

Cortec VpCI-338 is typically described as having no added fragrance and a low odor threshold. While any spray application should ideally be performed in a well-ventilated area, it's not known for producing strong or offensive fumes.

Comparison & Alternatives

• How does Cortec VpCI-338 differ from traditional oil-based rust preventatives for indoor use?

Cortec VpCI-338 offers several advantages over traditional oil-based rust preventatives. Being waterborne, it's generally cleaner to work with, environmentally friendlier, and eliminates the messy removal steps often associated with oils. Crucially, its vapor phase action provides comprehensive protection to all surfaces, including hard-to-reach internal areas, which can be a limitation for contact-only oils.

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• Can Cortec VpCI-338 replace the need for desiccants in certain indoor storage applications?

While desiccants absorb moisture, Cortec VpCI-338 actively inhibits corrosion by forming a protective molecular layer. In many enclosed indoor storage scenarios, the vapor phase protection of VpCI-338 can offer a more proactive and comprehensive solution, often eliminating the sole need for desiccants, though synergistic use might be considered in extremely challenging environments.

• Is Cortec VpCI-338 compatible with other VpCI packaging materials, such as VpCI papers or films?

Yes, Cortec VpCI-338 is highly compatible with other Cortec VpCI products, including VpCI papers and films. Using them in conjunction can create a multi-layered, synergistic protection system, particularly for packaged goods, enhancing overall corrosion prevention during storage and transit.

• Does VpCI-338 offer any benefits for metals that have already shown minor signs of oxidation?

While Cortec VpCI-338 is primarily a preventative measure, its VpCI molecules can help to passivate existing rust and prevent further corrosion. However, for severely rusted items, pre-cleaning and rust removal may be necessary before applying VpCI-338 for effective long-term protection.

• Are there any specific situations where Cortec VpCI-338 might not be the most suitable choice for corrosion prevention?

Cortec VpCI-338 is designed for indoor and enclosed applications. For outdoor exposure or situations requiring a more robust, long-term barrier coating that withstands direct weather elements, other Cortec products or alternative corrosion prevention methods specifically engineered for such environments might be more appropriate.

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• Where can businesses reliably source Cortec VpCI-338 in the UK for their corrosion prevention needs?

Businesses in the UK can reliably source Cortec VpCI-338 from authorised distributors like Valdamark Direct, who specialise in supplying a range of high-performance packaging and corrosion prevention solutions.

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