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Cortec EcoLine® 3220

Cortec EcoLine® 3220

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EcoLine® 3220 is a revolutionary 99% biobased temporary coating. It’s ready-to-use and sets new standards in the industry.

Its main composition is canola oil, which makes it a greener alternative to traditional coatings.

By harnessing the power of nature, this product offers a tenacious film that clings effortlessly to metal surfaces. This guarantees superior contact corrosion protection during storage and shipment.

Moreover, EcoLine® 3220 boasts and almost permanent inhibition against vapour corrosion. It extends its protective abilities well beyond conventional anti corrosion coatings. This means your assets remain shielded against the harmful effects of corrosion for extended periods.

USDA recognises its exceptional quality and commitment to sustainability. EcoLine® 3220 proudly falls within the BioPreferred Corrosion Preventative Category. 

Features

This cutting-edge product boasts an array of remarkable features.

Multimetal Protection

Whether it's steel, aluminum, copper, or other metals, this remarkable formula forms an impenetrable shield, safeguarding your valuable assets from corrosion and rust, thus extending their lifespan significantly.

Sustainable

EcoLine® 3220 is an innovator in the realm of environmental friendliness. This biodegradable and VOC-free solution ensures the protection of your equipment and leaves behind a minimal ecological footprint. It is perfect for eco-conscious users.

Certified Biobased

EcoLine® 3220 proudly aligns with stringent environmental standards. It has certifications from the USDA Certified Biobased Product. Thus, it guarantees that its components are derived from renewable biological sources. As a result, users can trust in its ecological credentials while enjoying its exceptional performance.

Non-toxic

This product is safe and non-toxic during handling and application. It minimizes health risks for operators and maintenance personnel despite having VpCI® (Vapor phase Corrosion Inhibitors) additives. This innovative combination maintains a shield for your metals against corrosion even in high-humidity atmospheres and chloride-containing environments.

Versatile Lubricant

Not just a corrosion inhibitor, EcoLine® 3220 doubles as an efficient lubricant. This ensures smooth operation and reduces friction between parts. Its lubricating properties further enhance the longevity and performance of the machinery and equipment where you applied it.

With an impressively low pour point of -18°C, EcoLine® 3220 showcases its versatility and adaptability in colder climates. This product remains fluid and ready to use in various environmental conditions.

Great Alternative

Embracing a forward-thinking approach, EcoLine® 3220 serves as an exceptional replacement for conventional mineral oils and flammable solvents. With this, you can enhance workplace safety. At the same time, your company contributes to a greener and cleaner working environment.

Typical Applications

EcoLine® 3220 is a versatile and highly effective corrosion inhibitor with a wide range of practical applications.

  • Maintenance of machinery and equipment
  • Temporary coating for storage and shipment
  • Inhibitor to wire coils, sheet metal rolls, and pipes
  • Protective coating of flanges, gears, fabricated or machined parts
  • Extends the service life of the ballast tank, protecting it from seawater and moisture

Metals Protected

  • Carbon steel
  • Aluminium and alloys
  • Copper and alloys
  • Cast iron
  • Galvanised steel
  • Stainless steel

Plastics and Elastomers

  • Buna N
  • Teflon
  • Butyl Rubber
  • Silicon Rubber
  • Neoprene
  • EDPM (Has to be tested in specific temperature conditions)

Application

EcoLine 3220 streamlines your metal fabrication processes and ensures efficient storage and shipment. You can use dipping, spraying, or brushing to apply.

Example of Installation for Protection of Ballast Tanks

Installation for the protection of ballast tanks involves the following steps:

  1. Pump down the ballast tank after pressure washing and remove all foreign materials from the tank's bottom.
  2. Calculate the required amount of EcoLine 3220 based on the surface area to be coated. Use a ratio of 400-600 sq. ft. per gallon (9.8-14.6 m2/L) of EcoLine 3220 as a basis to determine the quantity needed.
  3.  Pump the calculated amount of EcoLine 3220 into the tank.
  4. Fill the tank with water, let Ecoline to float and spread evenly across the tank's interior. This ensures a comprehensive and sufficient coating to protect against corrosion.

With the tank now protected, you can safely pump the water to reach the normal ballasted level.

Storage and Packaging

EcoLine 3220 comes in various packaging options, including 5-gallon (19-liter) pails, 55-gallon (208-liter) drums, liquid totes, and bulk containers. For optimal preservation, it is essential to keep the product tightly sealed throughout its storage period. Rest assured, EcoLine 3220 boasts an impressive shelf life of up to 24 months.

Product Specifications (.PDF)

Frequently Asked Questions

• What exactly is Cortec EcoLine® 3220, and what makes it special?

Cortec EcoLine® 3220 is a unique, biobased temporary coating designed to provide superior corrosion protection for metal surfaces. What truly sets it apart is its composition; it's primarily made from canola oil, making it an incredibly environmentally friendly alternative to traditional, petroleum-based rust preventatives. This innovative formula creates a tenacious film that clings to metal, offering both contact and impressive long-lasting vapour corrosion inhibition.

• How does EcoLine® 3220 protect metal surfaces from rust and corrosion?

This remarkable product employs a dual-action approach. Firstly, it forms a robust, tenacious film directly on the metal surface, acting as a physical barrier against moisture and corrosive elements. Secondly, it releases Vapor phase Corrosion Inhibitors (VpCIs) into the surrounding air, creating a protective molecular layer that actively inhibits corrosion even in hard-to-reach areas. This combination ensures comprehensive and lasting protection.

• Is Cortec EcoLine® 3220 truly environmentally friendly, and what certifications does it hold?

Absolutely, environmental responsibility is a cornerstone of EcoLine® 3220. It's formulated with renewable materials, specifically canola oil, making it a 99% USDA Certified Biobased Product. This certification signifies its commitment to sustainability and reduced environmental impact, offering a greener alternative to traditional, less eco-conscious coatings.

• Can I use EcoLine® 3220 on different types of metals, or is it limited to specific ones?

One of the standout features of EcoLine® 3220 is its versatility in protecting multiple metal types. It's highly effective on carbon steel, aluminium and its alloys, copper and its alloys, cast iron, galvanised steel, and even stainless steel. This broad compatibility makes it an excellent choice for diverse applications where various metals might be present.

• Does this product have any lubricating properties in addition to its corrosion inhibition?

Yes, it certainly does! Beyond its primary role as a corrosion inhibitor, EcoLine® 3220 also functions as an efficient lubricant. This dual functionality is a fantastic bonus, as it helps ensure smooth operation and reduces friction between moving parts, ultimately contributing to the extended lifespan and improved performance of machinery and equipment.

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• What's the typical appearance of Cortec EcoLine® 3220?

When you see Cortec EcoLine® 3220, it presents as a clear, amber liquid. This visual characteristic helps in identifying the product easily.

• What are the primary methods for applying Cortec EcoLine® 3220?

Applying EcoLine® 3220 is quite flexible, making it convenient for various industrial setups. You can apply it by dipping parts into the solution, spraying it onto surfaces, or even brushing it on, depending on the specific application and the size or complexity of the metal components.

• Can EcoLine® 3220 be used in different stages of metal fabrication?

Yes, absolutely. EcoLine® 3220 is designed to streamline metal fabrication processes by offering protection at multiple stages, from initial processing through to storage and shipment. Its ready-to-use nature means it can be integrated seamlessly into existing workflows.

• How would one go about protecting a ballast tank using EcoLine® 3220?

Protecting a ballast tank is a specific, yet common, application for EcoLine® 3220. First, you'd need to pump down the tank after pressure washing it thoroughly and remove any foreign materials from the bottom. Next, calculate the amount of EcoLine® 3220 needed, typically based on a ratio of 400-600 sq. ft. per gallon (9.8-14.6 m²/L) of product. Once the calculated amount is pumped into the tank, fill the tank with water. The EcoLine® 3220 will then float and spread evenly across the tank's interior, providing comprehensive corrosion protection. After this, you can safely pump the water to the normal ballasted level.

• Is it necessary to remove EcoLine® 3220 before further processing or assembly of parts?

No, in many cases, it's not necessary to remove the protective layer of EcoLine® 3220 before further processing or assembly. The thin, self-healing film deposited by the VpCIs generally doesn't interfere with subsequent operations, making it a highly convenient solution.

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• Are there any specific temperature considerations for applying or using EcoLine® 3220?

One of the impressive features of EcoLine® 3220 is its low pour point, which is -18°C (0°F). This means the product remains fluid and effective even in colder climates, making it suitable for application in various environmental conditions where other rust preventatives might solidify or become difficult to use.

• How does EcoLine® 3220 contribute to the maintenance of machinery and equipment?

EcoLine® 3220 is an excellent choice for maintaining machinery and equipment by providing a protective coating that inhibits rust and corrosion on vital components. This helps extend the operational lifespan of the machinery, reducing downtime and costly repairs.

• Can this product be used as a temporary coating for parts during storage and shipment?

Absolutely. EcoLine® 3220 excels as a temporary coating for protecting various parts during both storage and shipment. Its tenacious film ensures superior contact corrosion protection, and the vapour phase inhibitors extend protection in enclosed spaces, safeguarding assets over time and transit.

• Is EcoLine® 3220 suitable for protecting wire coils, sheet metal rolls, and pipes?

Yes, it's highly effective for inhibiting corrosion on various bulk metal forms, including wire coils, large sheet metal rolls, and pipes. The ability to apply it by dipping, spraying, or brushing makes it adaptable for these shapes and sizes.

• What about protecting specific fabricated or machined parts like flanges and gears?

For precision-engineered components like flanges, gears, and other fabricated or machined parts, EcoLine® 3220 provides excellent protection. The film adheres well to intricate surfaces, safeguarding them from rust and corrosion during storage or transport, which is crucial for maintaining their integrity and functionality.

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• Is EcoLine® 3220 used in the automotive industry for rust prevention?

While the product description doesn't explicitly detail automotive applications, EcoLine® 3220's ability to protect various metals like carbon steel and aluminium, combined with its resistance to high humidity, suggests it could be beneficial for protecting automotive parts during manufacturing, storage, or even in certain maintenance scenarios, especially for components exposed to challenging conditions.

• Could EcoLine® 3220 be a good fit for industrial equipment used in challenging environments?

Indeed. Its ability to provide excellent anti-corrosion protection in high-humidity atmospheres and chloride-containing environments makes EcoLine® 3220 particularly well-suited for industrial equipment that operates in or is exposed to harsh conditions where corrosion is a significant concern.

• Are there any marine applications where EcoLine® 3220 is beneficial?

Given its robust protection in chloride-containing environments and the explicit mention of ballast tank preservation, EcoLine® 3220 is definitely beneficial in marine applications. It helps extend the service life of structures and equipment exposed to seawater and high moisture.

• What is the biobased content percentage of Cortec EcoLine® 3220?

Cortec EcoLine® 3220 proudly boasts a 99% USDA certified biobased content, which is remarkably high and underscores its commitment to using renewable resources.

• Is EcoLine® 3220 a volatile organic compound (VOC)-free product?

Yes, another significant advantage of EcoLine® 3220 is that it is VOC-free. This contributes to enhanced workplace safety and aligns with stricter environmental regulations by reducing harmful emissions.

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• Does EcoLine® 3220 have any effect on common plastics or elastomers?

Based on testing, EcoLine® 3220 has no adverse effect on certain plastics and elastomers, including Buna N, Teflon, Butyl Rubber, Silicon Rubber, and Neoprene. However, for EPDM, it's recommended to test under specific temperature conditions to ensure compatibility.

• What is the typical non-volatile content of EcoLine® 3220?

The non-volatile content of EcoLine® 3220 is quite high, typically ranging between 97% to 99%. This indicates that a significant portion of the product remains as a protective film on the surface after application.

• What is the density of this product?

EcoLine® 3220 has a density of approximately 7.6-7.7 lb/gal (0.91-0.92 kg/L). This specification is helpful for calculating quantities and handling the product.

• How should Cortec EcoLine® 3220 be stored to ensure optimal performance and shelf life?

For optimal preservation and performance, EcoLine® 3220 should be kept tightly sealed in its original packaging during storage. This helps maintain its effectiveness and prevents any degradation.

• What is the typical shelf life of EcoLine® 3220?

When stored correctly, Cortec EcoLine® 3220 has a commendable shelf life of up to 24 months, providing ample time for usage without concerns about product degradation.

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• In what packaging options is EcoLine® 3220 typically available?

EcoLine® 3220 comes in a variety of convenient packaging options to suit different user needs, including 5-gallon (19-liter) pails, 55-gallon (208-liter) drums, liquid totes, and bulk containers.

• How does EcoLine® 3220 compare to traditional mineral oil-based rust preventatives?

EcoLine® 3220 serves as an excellent, forward-thinking replacement for conventional mineral oils and flammable solvents. Its biobased nature makes it safer for workers and better for the environment, while still providing robust corrosion protection, often surpassing traditional options in efficacy, especially in challenging humidity.

• Is EcoLine® 3220 considered a "ready-to-use" product, or does it require dilution?

EcoLine® 3220 is supplied as a ready-to-use product, meaning you don't need to worry about any complex mixing or dilution before application. This makes it very convenient and straightforward to implement.

• Does EcoLine® 3220 offer protection against both contact and vapour corrosion?

Yes, indeed. EcoLine® 3220 provides comprehensive protection by offering both excellent contact corrosion protection where the film touches the metal surface, and long-lasting vapour corrosion inhibition for enclosed spaces, covering all exposed metal surfaces.

• What are the advantages of using a biobased product like EcoLine® 3220 over older, less environmentally friendly alternatives?

The advantages are significant. Using a biobased product like EcoLine® 3220 means contributing to a greener and cleaner working environment, enhancing workplace safety due to its non-flammable and VOC-free nature, and reducing reliance on petroleum-based products. It provides effective corrosion protection without the associated environmental and safety drawbacks of older formulations.

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