Cortec VpCI® 418/VpCI® 418 Safe-T-Charge
Cortec VpCI® 418/VpCI® 418 Safe-T-Charge
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VpCI® 418 is an exceptional heavy-duty cleaner and degreaser. It tackles the most challenging cleaning tasks in commercial, industrial, marine and oil field applications.
This versatile cleaner is especially suitable in power washers, high-agitation washers for parts, and high-pressure washers.
This product provides robust corrosion protection for metal parts after the cleaning process. Your equipment remains in excellent condition, free from corrosive damage, even after exposure to harsh cleaning agents.
VpCI® 418 can remove stubborn sediments such as drawing and buffing compounds, heavy hydrocarbons, tough greases, and machinery oils. Its superior cleaning capabilities enable efficient maintenance of industrial equipment.
VpCI® 418 Safe-T-Charge is packaged in a soluble polyvinyl alcohol bag (PVA). With this simple packaging, you can place the bag directly into the wash system instantly releasing the cleaning power of VpCI® 418 once the packaging dissolves.
Features
Unlike conventional cleaners, VpCI® 418 offers a multitude of cutting-edge features.w
Safe and Environmentally Friendly
The VpCI® 418 formula contains no nitrites and amines. This absence makes it an environmentally friendly option. Its inhibitor package provides unparalleled protection for a wide range of metals. Thus, your equipment and surfaces remain safeguarded against corrosion and deterioration.
Aside from this feature, VpCI® 418 is non-foaming, thus no risk of unwanted spills and potential hazards during the cleaning process. It is also gentle on glass and most plastics.
Non-flammable
VpCI® 418 is non-flammable and nitrite-free. So, it's generally a safer option for users and the environment. Moreover, it surpasses conventional phosphate cleaners by eliminating the typical disposal complications associated with them.
Mechanical Application
This feature might seem more of a nuisance but it is not. You'll need mechanical action such as scrubbing and agitation on metals with the toughest hydrocarbon deposits to be truly effective. With this, you maximise the cleaning power of VpCI.
No Residue
Additionally, VpCI® 418 will leave no residue after application. So, it is an ideal choice for surfaces that require pristine conditions. It does not compromise the adhesion qualities of paint, maintaining the integrity of painted surfaces.
Moreover, VpCI® 418 offers comprehensive flash rust prevention, giving you peace of mind in various industrial and manufacturing applications where rapid rusting is a concern.
Effective Uses
VpCI® 418 and VpCI® 418 Safe-T-Charge are highly effective products with a wide range of uses in various industries.
Pretreatment before further processing
One primary application is the treatment of oily plate, metal castings, and sheet metal before pickling/painting. These oily films can create adhesion issues and compromise the quality of the final finish. However, with the help of VpCI® 418/VpCI® 418 Safe-T-Charge, you can clean and prepare these surfaces before further processing.
Removal of Harmful Residues
In industrial processes where stamping, buffing or drawing is involved, residues of compounds can accumulate on metal parts. These accumulated residues lead to corrosion and interfere with subsequent operations. By using VpCI® 418/VpCI® 418 Safe-T-Charge, manufacturers can easily remove these contaminants.
The versatility and efficiency of VpCI® 418/VpCI® 418 Safe-T-Charge make them indispensable in different industries, including automotive, aerospace, manufacturing, and marine sectors. They not only clean and protect metal surfaces but also help extend the lifespan of equipment and components.
Recommended Dilutions
To begin, simply mix the inhibitor into the water until it is fully dissolved. It is essential to build standard readings for pH and refractometer measurements before application, enabling accurate assessments of the product's effectiveness.
For different cleaning needs, recommended dilutions are as follows:
Light cleaning: For general maintenance and light contamination, create a solution with 2% (by weight) VpCI® 418 mixed in water.
Standard cleaning: Use a 3% of VpCI® 418 when dealing with rail cars, offshore equipment machinery, and tanks with not-so-hard-to-clean deposits.
Heavy-duty cleaning: For more stubborn contaminants such as drilling mud, structures, bilges, grease, crude oil, and concrete surfaces, a 5-8% (by weight) of the corrosion inhibitor in water solution will provide optimal results.
VpCI® 418 is best applied in temperatures ranging from 95ºF to 160ºF (35ºC to 71ºC), ensuring its effectiveness in both warm and moderate climates.
Product Specifications (.PDF)
Frequently Asked Questions
• What exactly is Cortec VPCI-418 Safe-T-Charge and what makes it unique?
Cortec VPCI-418 Safe-T-Charge is a powerful, industrial-strength cleaning and degreasing solution that also incorporates advanced Vapor Phase Corrosion Inhibitor (VPCI) technology, making it stand out as it not only cleans but also provides temporary corrosion protection to metal surfaces in a single step.
• How does Cortec VPCI-418 Safe-T-Charge differ from traditional rust removers or degreasers?
Unlike many traditional rust removers that can be harsh or simply degreasers that offer no protection, Cortec VPCI-418 Safe-T-Charge uniquely combines cleaning, degreasing, and flash rust protection capabilities into a single, water-based, and non-flammable formula, offering a more comprehensive and safer solution for metal maintenance.
• Is Cortec VPCI-418 Safe-T-Charge considered environmentally friendly?
Yes, Cortec VPCI-418 Safe-T-Charge is designed to be a more environmentally conscious choice compared to many solvent-based cleaners, as it is water-based, non-flammable, and does not contain hazardous air pollutants, making it a safer option for both the user and the planet.
• What types of metals can benefit from using Cortec VPCI-418 Safe-T-Charge?
Cortec VPCI-418 Safe-T-Charge is incredibly versatile and can be safely used on a wide array of metal types, including ferrous metals like steel and iron, as well as non-ferrous metals such as aluminum, copper, and brass, offering broad applicability for various industrial needs.
• What's the best way to apply Cortec VPCI-418 Safe-T-Charge for optimal results?
For optimal results, Cortec VPCI-418 Safe-T-Charge can be applied through various methods, including spraying, wiping, dipping, or even through circulation systems, allowing for flexibility depending on the size and complexity of the metal components being treated.
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• Does Cortec VPCI-418 Safe-T-Charge require any special mixing or preparation before use?
No, Cortec VPCI-418 Safe-T-Charge is supplied ready-to-use, eliminating the need for any special mixing or preparation, which simplifies the application process and ensures consistent performance.
• How long does the temporary corrosion protection last after applying Cortec VPCI-418 Safe-T-Charge?
The temporary corrosion protection offered by Cortec VPCI-418 Safe-T-Charge is specifically designed to prevent flash rust and provide short-term protection, typically lasting until further processing or more permanent protective measures can be applied.
• Can Cortec VPCI-418 Safe-T-Charge be used on painted or coated surfaces?
While primarily designed for bare metal surfaces, it's always advisable to test Cortec VPCI-418 Safe-T-Charge on an inconspicuous area of painted or coated surfaces first, as compatibility can vary depending on the type of paint or coating.
• Is it necessary to rinse off Cortec VPCI-418 Safe-T-Charge after cleaning?
In most cases, a rinse is not strictly necessary after using Cortec VPCI-418 Safe-T-Charge, especially when the goal is to leave the VPCI protection on the surface; however, for specific applications like before painting, a light rinse might be beneficial.
• Can Cortec VPCI-418 Safe-T-Charge be diluted for lighter cleaning tasks?
While it's formulated for industrial strength, for lighter cleaning tasks or specific applications, Cortec VPCI-418 Safe-T-Charge can often be diluted with water, though it's always recommended to test a small area first to ensure desired results are still achieved.
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• What is the typical drying time for surfaces treated with Cortec VPCI-418 Safe-T-Charge?
The drying time for surfaces treated with Cortec VPCI-418 Safe-T-Charge will largely depend on environmental factors such as humidity and air circulation, but generally, it dries relatively quickly as it is a water-based product.
• What are the primary benefits of using a product that cleans, degreases, and provides VPCI protection all in one?
The primary benefits of using a product like Cortec VPCI-418 Safe-T-Charge are significant time and cost savings by consolidating multiple steps into one, reduced inventory of separate products, and enhanced protection against flash rust, leading to a more efficient and effective maintenance process.
• How does the Vapor Phase Corrosion Inhibitor (VPCI) technology work to protect metals?
The VPCI technology in Cortec VPCI-418 Safe-T-Charge works by releasing microscopic VPCI molecules into the atmosphere that then form a monomolecular protective layer on metal surfaces, even in recessed areas, effectively preventing corrosion by interrupting the electrochemical reaction of rust.
• Is Cortec VPCI-418 Safe-T-Charge safe for workers to use in industrial environments?
Yes, Cortec VPCI-418 Safe-T-Charge is formulated with safety in mind; it's non-flammable, non-toxic, and contains no hazardous air pollutants, making it a much safer option for workers in industrial environments compared to many traditional solvent-based cleaners.
• Does Cortec VPCI-418 Safe-T-Charge leave any sticky or undesirable residue on surfaces?
No, Cortec VPCI-418 Safe-T-Charge is designed to evaporate cleanly, leaving behind only the invisible VPCI protective layer without any sticky or undesirable residue, which is crucial for subsequent operations like painting or assembly.
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• How does VPCI-418 Safe-T-Charge contribute to extending the lifespan of metal equipment?
By providing effective cleaning, degreasing, and immediate flash rust protection, VPCI-418 Safe-T-Charge significantly contributes to extending the lifespan of metal equipment by preventing the onset of corrosion, which is a major cause of degradation and failure.
• Can Cortec VPCI-418 Safe-T-Charge help reduce overall maintenance costs?
Absolutely, by streamlining the cleaning and protection process and preventing costly corrosion damage, Cortec VPCI-418 Safe-T-Charge can significantly reduce overall maintenance costs, including expenses related to rework, repairs, and replacement of parts.
• How can Cortec VPCI-418 Safe-T-Charge be used in manufacturing facilities?
In manufacturing facilities, Cortec VPCI-418 Safe-T-Charge is ideal for cleaning newly machined parts, preparing surfaces before further processing or painting, and providing temporary protection to components during in-process storage or between manufacturing stages to prevent flash rust.
• Is Cortec VPCI-418 Safe-T-Charge suitable for use on automotive parts during repair or restoration?
Indeed, Cortec VPCI-418 Safe-T-Charge is highly suitable for automotive parts during repair or restoration, offering excellent cleaning and degreasing for engine components, suspension parts, or body panels, while simultaneously providing crucial flash rust protection before reassembly or painting.
• Can this product be used for cleaning and protecting tools and machinery in a workshop setting?
Yes, Cortec VPCI-418 Safe-T-Charge is an excellent choice for cleaning and protecting a wide range of tools and machinery in a workshop setting, ensuring they remain free from rust and perform optimally.
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• How effective is Cortec VPCI-418 Safe-T-Charge for preventing rust on metal components stored outdoors temporarily?
While designed for temporary indoor protection, Cortec VPCI-418 Safe-T-Charge can offer a valuable initial layer of protection for metal components stored outdoors temporarily, particularly against flash rust, though for prolonged outdoor exposure, more robust VPCI coatings would be recommended.
• Could Cortec VPCI-418 Safe-T-Charge be used to clean and protect intricate electronic components?
Due to its non-conductive and residue-free properties, Cortec VPCI-418 Safe-T-Charge can be carefully used to clean and provide temporary corrosion protection to intricate electronic components, but it's always wise to consult technical data or test on a non-critical component first.
• Is it appropriate for use in the marine industry for vessel maintenance?
Absolutely, Cortec VPCI-418 Safe-T-Charge is particularly well-suited for the marine industry, providing an effective solution for cleaning and flash rust protection of various vessel components, engines, and equipment exposed to harsh marine environments.
• How does VPCI-418 Safe-T-Charge assist in preparing metal surfaces for painting or coating?
VPCI-418 Safe-T-Charge assists in preparing metal surfaces for painting or coating by thoroughly cleaning and degreasing them, creating a clean substrate for better adhesion, and simultaneously preventing flash rust from forming before the final coating is applied.
• What is the recommended storage condition for Cortec VPCI-418 Safe-T-Charge to ensure its shelf life?
To ensure the optimal shelf life of Cortec VPCI-418 Safe-T-Charge, it should be stored in its original sealed container in a cool, dry place, away from direct sunlight and extreme temperatures.
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• Are there any specific safety precautions or personal protective equipment (PPE) recommended when using this product?
While Cortec VPCI-418 Safe-T-Charge is designed to be safe, it's always recommended to wear basic personal protective equipment such as gloves and eye protection to ensure maximum safety during handling and application.
• Does Cortec VPCI-418 Safe-T-Charge require special ventilation during use?
Given its water-based and low-odor formulation, special ventilation requirements are typically less stringent than with solvent-based cleaners, but adequate general ventilation is always advisable in any work area.
• How should Cortec VPCI-418 Safe-T-Charge be disposed of after use?
Disposal of Cortec VPCI-418 Safe-T-Charge should always be done in accordance with local environmental regulations; while it's an eco-friendlier option, it's best to consult local authorities for specific guidelines on wastewater treatment or disposal of used product.
• What certifications or standards does Cortec VPCI-418 Safe-T-Charge adhere to?
Cortec products, including VPCI-418 Safe-T-Charge, often meet various industry standards and certifications, which can typically be found in the product's technical data sheet or by contacting the manufacturer directly, demonstrating its commitment to quality and performance.
• Is there any information available regarding the typical coverage rate of Cortec VPCI-418 Safe-T-Charge?
The typical coverage rate for Cortec VPCI-418 Safe-T-Charge will vary depending on the application method and the porosity of the metal surface, but general guidelines are usually available in the product's technical specifications, allowing for efficient planning and usage.
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