Cortec VpCI® 391 Water Based Temporary Coating | 19ltr / 5 Gallon Drum Pail
Cortec VpCI® 391 Water Based Temporary Coating | 19ltr / 5 Gallon Drum Pail
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VpCI®-391 is a fast drying, water-based temporary coating that provides protection in harsh, outdoor, unsheltered applications.
Provides multi metal protection. Excellent UV resistance. Can be matched to some custom colours. Provides a non-tacky film. Use of VpCI®-391 on weld joints does not negatively impact weld geometry or mechanical properties of the weld. It can be used to keep surfaces corrosion-free prior to welding.
Application
Surface Preparation - Substrate should be free of grease, oil, dirt, fingerprints, drawing compounds, rust inhibitors, or any other surface contamination that could affect adhesion. For structural steel applications, Cortec® recommends a minimum of a NACE #3/
SSPC-SP6 commercial blast clean. Consult Cortec® and/or test system adhesion prior to full scale application.
Note: Make sure dew point is more than 5°F (2°C) less than air temperature for application. Power agitate to a uniform consistency using a “squirrel cage” type mixer, hand-held machine drill mixer, or other equivalent method. VpCI®-391 can be applied
by spray, roll, brush, or dip.
Typical Equipment Setups
HVLP / Conventional Spray:
- Tip .009”-.021” *dependent upon pressures and viscosity
- Air Pressure 45-55 psi
- Fluid Pressure 10 psi
- Fluid hose should be 3/8” (0.95 cm) I.D. with a maximum length of 50 feet (15.2 m).Pot should always have dual regulation and be kept at same elevation as spray gun.
Air Assisted Airless / Airless
- Tip .015”-.035” *dependent upon pressures and viscosity
- Pressure 1800-2500 psi
- Hose should be 3/8” (0.95 cm) I.D. minimum, but a ¼”
- (0.64 cm) I.D. whip end section may be used for ease of application. A maximum length of 100 feet (30.5 m) is suggested.
Cleanup
Clean tools/equipment immediately after use with water when coating is still wet. When dry, use Butyl Cellusolve or MIBK.
Follow mfg’s safety recommendations when using any solvent.
Packaging & Storage
Packaging & Storage
VpCI®-391 is available in 5 gallon (19 litre) pails, 55 gallon (208 litre) metal drums, liquid totes, and bulk. Keep product from
freezing.
Product shelf life is 1 year.
Product Specifications (.PDF)
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Frequently Asked Questions
• What is Cortec VpCI-391 and why is it considered a revolutionary temporary coating?
Cortec VpCI-391 is a groundbreaking water-based temporary coating that offers exceptional corrosion protection in challenging outdoor, unsheltered environments. It's considered revolutionary because it provides multi-metal protection, excellent UV resistance, and dries to a clear, non-tacky film, all while being easily removable when its job is done.
• How does Cortec VpCI-391 provide multi-metal corrosion protection?
Cortec VpCI-391 utilizes advanced Vapor phase Corrosion Inhibitor (VpCI) technology. This means that after application, the VpCI molecules vaporize and form a protective, monomolecular layer on all exposed metal surfaces, both direct and recessed, safeguarding them from rust and other forms of corrosion.
• Is Cortec VpCI-391 environmentally friendly?
Yes, absolutely! Cortec VpCI-391 is designed with environmental responsibility in mind. It's a water-based formulation with low VOC (Volatile Organic Compound) content, making it a safer and more sustainable choice compared to many traditional solvent-based coatings.
• What kind of finish does Cortec VpCI-391 leave on surfaces?
Upon drying, Cortec VpCI-391 leaves behind a clear, hazy, and non-tacky film. This inconspicuous finish is one of its key advantages, as it protects without significantly altering the appearance of the coated item.
• How long can I expect Cortec VpCI-391 to protect metals in outdoor storage?
Cortec VpCI-391 is formulated for medium to long-term outdoor protection, offering significant corrosion resistance for up to five years, even in unsheltered conditions, which is quite impressive for a temporary coating.
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Application & Practical Use of Cortec VpCI-391
• What's the best way to prepare a surface before applying Cortec VpCI-391 for optimal results?
For the best performance, ensure the surface is clean and free from loose rust, oil, grease, and other contaminants. Cleaning with an appropriate degreaser, such as a Cortec VpCI-415, can help achieve a well-prepared surface.
• Can Cortec VpCI-391 be applied over existing paint or just on bare metal?
One of the great features of Cortec VpCI-391 is its versatility; it can be directly applied over both bare metal surfaces and previously painted surfaces, providing excellent protection without negatively affecting the existing finish.
• What are the recommended application methods for Cortec VpCI-391?
Cortec VpCI-391 is very flexible in its application. You can easily apply it by spraying, rolling, brushing, or even dipping, depending on the size and shape of the item you need to protect.
• How quickly does Cortec VpCI-391 dry to a non-tacky film?
Cortec VpCI-391 is designed to be fast-drying, typically becoming dry to the touch within 30 to 60 minutes at 75°F (24°C), which is beneficial for quick turnaround times in various operations.
• What's the optimal dry film thickness for Cortec VpCI-391 to ensure adequate protection?
For robust protection, a dry film thickness of 1.0 to 3.0 mils (25-75 microns) is generally recommended. This thin layer is enough to provide significant corrosion inhibition without adding bulk.
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• How should I clean my tools after applying Cortec VpCI-391?
Cleaning up is straightforward with Cortec VpCI-391; simply use water to clean your tools while the coating is still wet.
Specific Applications & Industries for Cortec VpCI-391
• Is Cortec VpCI-391 suitable for protecting valuable equipment during transit and export?
Absolutely, Cortec VpCI-391 is an excellent choice for safeguarding new or high-value equipment during transit and export. Its ability to protect against harsh weather conditions and its non-tacky finish make it ideal for ensuring assets arrive in pristine condition.
• Can Cortec VpCI-391 be used on structural steel and piping in outdoor environments?
Yes, it is highly effective for protecting structural steel and piping, especially when these components are stored in laydown yards or other outdoor, unsheltered areas where they are exposed to the elements.
• How does Cortec VpCI-391 benefit the manufacturing industry, particularly for newly produced goods?
For manufacturers, Cortec VpCI-391 is invaluable for protecting newly manufactured industrial vehicles, machinery, and components. It prevents corrosion during manufacturing processes, temporary storage, and before products reach the end-user, ensuring they remain in "like-new" condition.
• Can this product be used on weld joints without affecting the welding process?
A significant advantage of Cortec VpCI-391 is that its use on weld joints does not negatively impact weld geometry or mechanical properties, making it a good choice for keeping surfaces corrosion-free even prior to welding. In some cases, the coating may even be welded over.
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• Is Cortec VpCI-391 useful for the layup or preservation of equipment not in active use?
Definitely. Cortec VpCI-391 is a popular choice for preserving spare parts, heavy equipment, valves, and other assets during layup or long-term warehousing. Its easy removability ensures these items are ready for service when needed.
• Can Cortec VpCI-391 be applied in marine environments to protect against saltwater corrosion?
Yes, Cortec VpCI-391 is engineered with excellent salt resistance, making it highly suitable for applications in marine and offshore environments where saltwater corrosion is a significant concern.
Removal & Post-Application of Cortec VpCI-391
• How easily can Cortec VpCI-391 be removed once its temporary protection is no longer needed?
Cortec VpCI-391 is designed for easy removal. It can be effectively removed using alkaline cleaners, such as Cortec VpCI-414, or by high-pressure water washing.
• Does removing Cortec VpCI-391 leave any residue or damage the underlying surface?
When properly removed with an alkaline cleaner, Cortec VpCI-391 leaves minimal to no residue and does not damage the underlying metal or painted surface, ensuring the asset is left clean and pristine.
• Can I paint over Cortec VpCI-391 without removing it?
While Cortec VpCI-391 is a temporary coating designed for easy removal, it can often be painted over. However, for best results and proper paint adhesion, it's generally recommended to remove it beforehand or consult with a coatings specialist for specific paint system compatibility.
Technical Specifications & Performance of Cortec VpCI-391
• What is the temperature resistance of Cortec VpCI-391 once it has cured?
Once fully cured, Cortec VpCI-391 exhibits excellent temperature resistance, capable of withstanding temperatures from -150°F (-78°C) up to 275°F (130°C), making it suitable for diverse climates and operating conditions.
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• Does Cortec VpCI-391 offer UV resistance for outdoor exposure?
Yes, Cortec VpCI-391 boasts excellent UV resistance, which is critical for its performance in outdoor, unsheltered applications, preventing degradation of the coating from sunlight.
• What is the typical shelf life of Cortec VpCI-391?
When stored correctly in its original packaging, indoors, and out of direct sunlight, Cortec VpCI-391 has a good shelf life, typically up to 2 years.
• Does Cortec VpCI-391 meet any specific industry standards or certifications?
Yes, Cortec VpCI-391 is designed to meet rigorous performance criteria and has been tested against standards such as ASTM B-117 for salt spray resistance and ASTM D-1748 for rust protection in humidity, demonstrating its robust capabilities.
• Is Cortec VpCI-391 resistant to humidity and salt fog?
Absolutely. Cortec VpCI-391 provides excellent resistance to both humidity and salt fog, ensuring reliable corrosion protection even in challenging, moisture-rich or saline environments.
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Procurement & Safety of Cortec VpCI-391
• What packaging options are available for Cortec VpCI-391 from Valdamark Direct?
Valdamark Direct typically supplies Cortec VpCI-391 in various convenient sizes, including 5-gallon (19-liter) pails and 55-gallon (208-liter) drums, with larger options like liquid totes and bulk also available to meet diverse project requirements.
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• What are the key safety precautions to observe when handling Cortec VpCI-391?
While Cortec VpCI-391 is water-based and low VOC, it's always recommended to wear appropriate personal protective equipment (PPE) such as gloves and eye protection. Ensure good ventilation in the work area, and always consult the Safety Data Sheet (SDS) for detailed safety information.
• Is Cortec VpCI-391 non-flammable?
Yes, Cortec VpCI-391 is a non-flammable and non-combustible product, which enhances safety during its storage, transportation, and application.
• Where can I find the Technical Data Sheet (TDS) and Safety Data Sheet (SDS) for Cortec VpCI-391?
You can typically find the Technical Data Sheet (TDS) and Safety Data Sheet (SDS) for Cortec VpCI-391 on the product page at Valdamark Direct or by contacting their customer support. These documents provide comprehensive information on product specifications and safe handling.
• How does Cortec VpCI-391 contribute to a more efficient and cost-effective corrosion prevention strategy?
By offering combined cleaning and corrosion protection in one easily applied and removable coating, Cortec VpCI-391 streamlines maintenance processes, reduces the need for cumbersome packaging materials, extends equipment lifespan, and ultimately leads to significant time and cost savings in managing valuable assets.
