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Cortec EcoLine® Cutting Fluid

Cortec EcoLine® Cutting Fluid

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Cuttis a versatile, compostable concentrate. It is created for metal-cutting activities.

It is created for metal-cutting activities.

This liquid regulates the temperature of tools, workpieces, and equipment during the cutting tasks. It prevents metal melting during metalworking activities. The liquid offers excellent corrosion prevention and lubrication while cutting.

EcoLine Cutting Fluid's high-performance characteristics make it perfect for heavy-duty cutting, drilling, milling, broaching, turning, and other machining tasks.

EcoLine Cutting Fluid has a pre-diluted "ready-to-use" 16-oz bottle with a squirt nozzle applicator. The fluid is also available in volume concentrate, which comes in 5-gallon and 55-gallon pails and drums. You dilute the liquid with the ratio between 1:40 and 1:20.

When EcoLine Cutting Fluid is mixed with water in a 1:40 to 1:20 ratio, it forms a stable emulsion. The emulsion provides great cooling for metals. It produces little to no smoke while in operation. You can use this liquid in tiny quantities, resulting in cost savings. When applied as specified, avoids corrosion during in-plant fabrication, storage, and export shipment for up to a year.

EcoLine Cutting Fluid has been approved as a USDA-certified biodegradable solution. The USDA BioPreferredSM designated the cutting fluid as a federal-preferred procurement for metalworking.

Packaging & Storage

EcoLine Cutting Fluid comes in a 16-oz. box. Ready-to-use (455 mL), concentrate in 5-gallon (19 liters) pails, 55-gallon (208 liters) drums, bulk, and liquid totes. The product should be kept unopened when storing. Agitate before each usage. EcoLine Cutting Fluid has a storage life of up to 24 months and is freeze-thaw stable.

Note: Please refer to the Safety Data Sheet (SDS) for suitable product handling instructions.

Features

  • USDA-certified natural product.
  • Has 64% biobased component.
  • The Metalworking Fluid is a high-performance, general-purpose option for Federal Preferred buying.
  • Eco-friendly & biodegradable.
  • Replaces dangerous mineral oil.
  • Perfect for operations that require quick cooling.
  • Does not contain chlorinated chemicals, chromates, or nitrites.
  • Virtually no smoke or vapors.
  • Excellent anti-wear characteristics.
  • Excellent lubrication.
  • Excellent characteristics at intense pressure.
  • Removes corrosion and grease from parts to ensure cleanliness.
  • Offers good corrosion protection.
  • Removes water and oil from metal surfaces.
  • Economical - dilute 1:40 with water.

Application

Using a blade with a high dispersion, mix EcoLine Cutting Fluid into water. Blend for between 5 and 10 minutes. The emulsion should be stable indefinitely. In the event of separation, just remix the emulsion.

Typical Application

  • Suitable for heavy-duty rolling, extrusion, cutting, grinding, and stamping.
  • Hydrostatic testing.
  • A biodegradable preservative for hot-rolled, galvanised, cold-rolled, and aluminised steel during storage, operation, and shipment.
  • In-plant machining.
  • Manufacturing coolant.

Test Results

  • ASTM D 1748 (Humidity Chamber) Pass 220 hours (for 2.5% solution)
    • Pass 800 hours (for 5% solution)
  • ASTM D 4627-86 (Cast Iron Chip Test) Pass (1% solution)
  • ASTM D 2670 (Falex Pin and VEE Block Wear Test) Conditions:
    • Run in/5 min. 350 lb (159 kg)
    • Gage load/15 min. 900 lb (408 kg)

Results:

  • Total Teeth Wear 17 (2.5% solution)
    • 10 (5% solution)
  • Seizure (Yes/No) No (2.5% solution) No (5% solution)

Tapping Torque Test

  • Specimen Type 1215 steel
  • Speed (high speed taps) 400 rpm
  • Conventional Cutting Fluid 6.257 (2.5%)
    • 6.195 (5%)
  • EcoLine Cutting Fluid 5.962 (2.5%)
    • 5.814 (5)

 


Product Specifications (.PDF)

 

Frequently Asked Questions

• What exactly is Cortec EcoLine Cleaner/Degreaser, and how does it stand out from typical cleaning products?

Cortec EcoLine Cleaner/Degreaser is a heavy-duty, water-dilutable cleaning and degreasing solution specifically designed for challenging industrial and commercial cleaning tasks. What makes it unique is its bio-based formulation, derived from soybean derivatives and soybean oil methyl esters, which means it's not only effective but also environmentally friendly and biodegradable, unlike many harsh solvent cleaners.

• Is this product suitable for use across a wide range of industries, or is it more niche?

This product is incredibly versatile and is ideal for a broad spectrum of industrial and commercial applications, from heavy manufacturing to general facility maintenance. It's truly a universal cleaning solution, proving its adaptability in various demanding environments.

• What's the key benefit of choosing a bio-based cleaner like Cortec EcoLine Cleaner/Degreaser over traditional solvent-based options?

The primary benefit of choosing this bio-based cleaner is its safety profile combined with high performance. Unlike many solvent-based cleaners that can be hazardous to handle and flammable, Cortec EcoLine Cleaner/Degreaser is safe for users and non-flammable, significantly reducing health and safety risks in the workplace.

• Can Cortec EcoLine Cleaner/Degreaser be used on all types of metal, or are there specific limitations?

No, there are no specific limitations for engineered metals; Cortec EcoLine Cleaner/Degreaser is designed to be safely and effectively used on all engineered metals and alloys, including carbon steel, galvanized steel, stainless steel, cast iron, aluminum and its alloys, and copper and its alloys.

• How does this cleaner contribute to a more sustainable cleaning process for businesses in the UK?

For businesses in the UK, Cortec EcoLine Cleaner/Degreaser significantly contributes to sustainability by being a USDA certified biobased product with 59% biobased content. Its high biodegradability (80.3% in 28 days) and low VOC make it an excellent choice for companies aiming to reduce their environmental footprint and comply with green initiatives.

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• I have some heavily greased machinery; what's the best way to apply Cortec EcoLine Cleaner/Degreaser for maximum effectiveness?

For tackling those really tough grease and oil deposits on machinery, you should apply Cortec EcoLine Cleaner/Degreaser at full strength to allow it to deeply penetrate and break down the grime.

• What's the recommended dilution ratio for general cleaning tasks, like maintaining office equipment or floors?

For general cleaning applications, like keeping office equipment, floors, walls, and restrooms spotless, you can dilute Cortec EcoLine Cleaner/Degreaser with water at a ratio of 5-50%, depending on the level of dirt and grime.

• Can this cleaner be used in parts washers or other industrial cleaning systems?

Absolutely, Cortec EcoLine Cleaner/Degreaser is versatile enough for use in various industrial cleaning systems, including parts washers, dip tanks, ultrasonic, and pressurized cleaning systems.

• After cleaning metal parts with this product, is there any residue left behind that could affect subsequent processes like painting?

No, you'll be pleased to know that Cortec EcoLine Cleaner/Degreaser is water-rinsable and specifically designed to leave no residue, ensuring that it won't negatively affect adhesion if you plan to follow up with painting or other coatings.

• How does Cortec EcoLine Cleaner/Degreaser perform when it comes to separating oil and water emulsions?

This cleaner is quite effective as a "splitter" for oil/water emulsions, particularly when used at 5% and 10% concentrations. This feature can be very beneficial in certain industrial cleaning scenarios.

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• Is there a particular method of application that works best for removing temporary coatings?

Yes, for effective removal of temporary coatings, it's generally best to spray or immerse the product. The recommended dilution ratio for this specific task is 60% cleaner to 40% water for optimal wet film coverage, especially on vertical or overhead surfaces.

• Can I use this product to clean up waxy films on sheet metal before it goes to painting?

Yes, Cortec EcoLine Cleaner/Degreaser is an excellent choice for cleaning sheet metal covered with oil or waxy films, preparing the surface perfectly for subsequent painting without any issues.

• Beyond just cleaning, does Cortec EcoLine Cleaner/Degreaser offer any additional protective benefits for metals?

Yes, it does! A fantastic added benefit of Cortec EcoLine Cleaner/Degreaser is its ability to leave behind a high-performance Vapor phase Corrosion Inhibitor (VpCI®) layer, which provides multimetal corrosion protection after cleaning.

• What does it mean for the product to be "non-flammable," and why is that important in an industrial setting?

Being non-flammable means that the product won't easily ignite or burn, even under high temperatures. In an industrial setting, this is incredibly important for safety, as it significantly reduces the risk of fires and explosions, making the workplace much safer for everyone.

• How does the pH level of Cortec EcoLine Cleaner/Degreaser contribute to its cleaning power?

The product has a pH between 8 and 9 in a 1% solution, which indicates it's mildly alkaline. This alkalinity helps in breaking down and emulsifying oils, greases, and other contaminants, making them easier to rinse away.

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• What is the typical appearance of the EcoLine Cleaner/Degreaser, and does its color change when diluted?

In its concentrated form, Cortec EcoLine Cleaner/Degreaser is a clear, dark yellow to amber liquid. When diluted with water, its color will lighten depending on the concentration, but its effectiveness remains consistent.

• Does this cleaner have a strong odor, which can sometimes be a concern in enclosed industrial spaces?

No, Cortec EcoLine Cleaner/Degreaser has a mild, pleasant odor, which is a significant advantage over many harsh chemical cleaners that emit strong, unpleasant fumes, making it more comfortable to work with in enclosed spaces.

• How does Cortec EcoLine Cleaner/Degreaser's biodegradability benefit the environment?

Its high biodegradability means that once the product enters the environment, it breaks down naturally into harmless substances, reducing the accumulation of pollutants and minimizing its ecological impact. This is particularly important for wastewater discharge.

• What does the USDA BioPreferred designation signify for this product?

The USDA BioPreferred designation means that Cortec EcoLine Cleaner/Degreaser has been certified as a biobased product by the U.S. Department of Agriculture, and it's recognized for federal preferred purchasing within the industrial cleaners and grease removers category, highlighting its commitment to renewable resources.

• Is it safe to handle this product without specialized hazardous material training?

Yes, unlike many hazardous solvent cleaners, Cortec EcoLine Cleaner/Degreaser is designed to be safe for users to handle, reducing the need for extensive specialized training related to hazardous materials, though standard industrial safety practices should always be followed.

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• Does this product contain any volatile organic compounds (VOCs) that could be harmful to air quality?

Cortec EcoLine Cleaner/Degreaser boasts a low VOC content, meaning it releases fewer harmful airborne chemicals into the atmosphere, contributing to better indoor and outdoor air quality and making it a more environmentally responsible choice.

• What are the key differences in safety when comparing this product to typical mineral oil-based or flammable solvent cleaners?

The key differences lie in its non-flammability and its composition based on soybean derivatives, which are inherently safer than flammable solvents and mineral oils, significantly reducing fire risks and exposure to hazardous chemicals.

• Can this cleaner be safely used in facilities with strict environmental regulations, especially in the UK?

Given its USDA biobased certification, high biodegradability, and low VOC content, Cortec EcoLine Cleaner/Degreaser is well-suited for facilities in the UK that need to adhere to strict environmental regulations and promote sustainable practices.

• What are the best practices for storing Cortec EcoLine Cleaner/Degreaser to ensure its longevity and effectiveness?

To ensure the product maintains its effectiveness and longevity, it should remain sealed in its original packaging before storage. Proper sealing prevents contamination and preserves its chemical properties.

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• What is the typical shelf life of Cortec EcoLine Cleaner/Degreaser?

Cortec EcoLine Cleaner/Degreaser has an impressive shelf life of up to 24 months, providing a good window for storage and usage in various industrial settings.

• Does extreme temperature, either hot or cold, affect the performance or stability of the product?

While the product generally performs well, it's always best to store it within recommended temperature ranges to maintain optimal stability and prevent any potential degradation over its shelf life, though specific extreme temperature limits are not highlighted for this product.

• How effective is Cortec EcoLine Cleaner/Degreaser for cleaning parts that are "in-process" during manufacturing?

It's highly effective for cleaning parts that are "in-process" within a manufacturing line, ensuring components are free from contaminants like oils and greases before the next stage of production, and even offering temporary corrosion protection.

• Can this product be used for routine maintenance of industrial shop tools?

Absolutely, Cortec EcoLine Cleaner/Degreaser is an ideal solution for the routine maintenance and cleaning of industrial shop tools, helping to keep them free of accumulated dirt, grime, and oils, which can extend their lifespan.

• I need to clean engine components; how well does this degreaser handle heavy engine oil and carbon deposits?

For engine components coated with heavy oil or grease deposits, Cortec EcoLine Cleaner/Degreaser works exceptionally well, especially when applied at full strength, to penetrate and break down these stubborn contaminants effectively.

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• Is this cleaner suitable for degreasing large industrial hoods in kitchens or manufacturing facilities?

Yes, Cortec EcoLine Cleaner/Degreaser is perfect for degreasing large industrial hoods in both kitchen environments (where applicable for non-food contact surfaces) and manufacturing facilities, effectively cutting through accumulated grease and dirt.

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