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Cortec Cor-Pak® EX VpCI® Film

Cortec Cor-Pak® EX VpCI® Film

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Cortec Cor-Pak EX VpCI® Film is an advanced corrosion protector for ferrous and non-ferrous metals. It contains polyethylene in high-density and is combined with corrosion inhibitors or VpCi.

When wrapped around metal objects, the VpCI within the film evaporates and spreads through the air. The vapour coats the surfaces of the exposed metal including hidden and hard-to-reach areas. Aside from its inhibitor protection, this film doesn’t react with acids, alkalies, and solvents.

  • Advanced Corrosion Protection - a protective molecular layer on metal surfaces, safeguarding them from corrosion and rust in harsh environments.
  • Enhanced Transparency – means easy and visible checking of packaged items without compromising their protection
  • Unmatched Flexibility - a perfect choice for packaging irregularly shaped items, conforming to the contours of your products in a snug fit and optimal coverage.
  • Feather- light yet Durable without compromising on strength.
  • Cost-effective Solution - outstanding protection at a fraction of the cost of traditional preservation methods
  • Extended Shelf Life - reducing the risk of corrosion and increasing customer satisfaction.
  • Environmentally Friendly - minimising the environmental impact and promoting a greener approach to packaging.
  • Versatile Applications - providing reliable preservation for various industries.
  • Customisable Options - including various sizes and thicknesses, to tailor the film precisely to your requirements.

Benefits of Cortec Cor-Pak EX VpCI® Film

Provides the unique advantage of allowing viewable assessment of the wrapped items, saving time and effort during quality checks.

  • Can be used to wrap various objects of different shapes and sizes across industries.
  • Ensures rapid and robust protection against corrosion, safeguarding valuable assets during storage and transportation
  • Offers superior corrosion protection at a competitive price point
  • Allows for easy and efficient wrapping, streamlining the packaging process for enhanced productivity in industrial settings
  • Reduces shipping expenses due to its lightweight property, contributing to cost savings throughout the supply chain
  • Ensures reliable protection even for irregularly shaped or delicate parts, minimising the risk of damage during handling and transit
  • Surpasses the moisture resistance capabilities of conventional papers, effectively shielding valuable assets from harmful humidity and condensation during storage and shipping
  • Eliminates the need for additional surface preparation such as wiping, dipping, and spraying, making it a convenient and time-saving solution for various industries
  • Penetrates even the most hard-to-reach areas of complex metal components, providing a continuous layer of corrosion protection
  • Restores protection automatically during package opening by rapidly replenishing the corrosion-inhibiting properties of the film.

Applications

Cor-Pak EX VpCI Film offers a versatile and efficient solution for corrosion protection in a wide range of applications.

  • Delicate electronic devices to heavy machinery parts
  • interleaving material between metal surfaces
  • Hand tools and precision equipment
  • storage containers and shipping bins
  • Electrical motors and mechanical controls
  • Interleaving of coils and sheets
  • Bearings, a critical component in many industries
  • Interleaving of trays for parts storage/handling
  • Foam-in-place process, adding a layer of corrosion protection

Method of Applications

To apply, thoroughly wrap or shroud the metal components, ensuring complete coverage. The unique Vapor Phase Corrosion Inhibitor (VpCI) technology in the film forms an invisible protective layer on the metal surface, preventing the ingress of moisture and air. This innovative solution offers long-term corrosion protection, even in challenging environments.
Metals Protected

  • Carbon steel
  • Galvanised steel
  • Stainless steel
  • Copper and alloys
  • Aluminium and aluminium alloys
  • Brass
  • Zinc

Packaging and Storage

The Cor-Pak EX VpCI film comes in both rolls and sheets, with options for standard and custom sizes. For details on minimum quantities and specific sizes, please get in touch with Cortec. To ensure the product's quality, store it indoors at room temperature, and keep it sealed in its original packaging. When stored in these conditions, the shelf life can last up to 24 months. Please be aware that using Cor-Pak EX VpCI film with petro-based coatings might result in potential gel ink transfer.

Product Specifications (.PDF)

Frequently Asked Questions

• What exactly is Cortec Cor-Pak EX-VPCI Film, and how does it protect metals?

Cortec Cor-Pak EX-VPCI Film is a high-density polyethylene film uniquely engineered with Vapor phase Corrosion Inhibitors, often abbreviated as VpCI®. When you wrap a metal object with this film, the VpCI® molecules gently vaporize and disperse throughout the enclosed space, effectively condensing on all metal surfaces. This creates a protective, monomolecular layer that acts as a barrier against corrosive elements like moisture and oxygen, reaching even hard-to-access areas.

• What makes the VpCI® technology in this film so effective for corrosion prevention?

The effectiveness of VpCI® technology in Cortec Cor-Pak EX-VPCI Film lies in its vapor-phase action. Unlike traditional methods that require direct contact or messy coatings, the VpCI® molecules release as a vapor, migrating to every nook and cranny of the metal surface within the sealed package. This ensures complete protection, even on intricate parts or internal cavities, offering a much more comprehensive and efficient solution.

• Which types of metals can I confidently protect with Cortec Cor-Pak EX-VPCI Film?

You can use Cortec Cor-Pak EX-VPCI Film to protect a wide range of metals. It's particularly effective for ferrous metals like carbon steel, galvanized steel, and stainless steel, but it also provides excellent protection for most non-ferrous metals and alloys, including copper, brass, aluminum, and zinc. This multi-metal protection makes it a versatile choice for diverse manufacturing and shipping needs.

• How long does Cortec Cor-Pak EX-VPCI Film typically provide corrosion protection for my items?

When used correctly in a sealed environment, Cortec Cor-Pak EX-VPCI Film is designed to provide long-term corrosion protection, often for up to 24 months. The protective VpCI® layer is self-replenishing, meaning if the package is temporarily opened, the protection is restored once it's re-sealed, which is a real benefit for inspections or partial removals.

• Is Cortec Cor-Pak EX-VPCI Film transparent, and why is that important for my packaging needs?

Yes, Cortec Cor-Pak EX-VPCI Film is transparent, which is a significant advantage. This transparency allows for visual inspection of the packaged items without needing to unwrap them, saving considerable time and effort during inventory checks or quality control. It's a small detail that makes a big difference in operational efficiency.

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• What's the best way to apply Cortec Cor-Pak EX-VPCI Film for optimal corrosion protection?

For optimal corrosion protection, the metal item should be completely wrapped or shrouded with Cortec Cor-Pak EX-VPCI Film. The key is to create an enclosed environment so the VpCI® molecules can effectively concentrate and form their protective layer on all exposed surfaces. Think of it as creating a mini protective atmosphere around your parts.

• Can this film be used for interleaving components, and what are the benefits of doing so?

Absolutely, Cortec Cor-Pak EX-VPCI Film is excellent for interleaving parts. By placing sheets of the film between layers of components, you ensure that each individual piece receives direct VpCI® protection, preventing metal-to-metal corrosion and safeguarding against humidity that might otherwise accumulate between stacked items.

• Do I need to clean or degrease parts before wrapping them with Cortec Cor-Pak EX-VPCI Film?

One of the major advantages of Cortec Cor-Pak EX-VPCI Film is that it eliminates the need for messy pre-cleaning or degreasing of metal parts. You can simply wrap the clean and dry metal object, and the film will take care of the corrosion protection without leaving any residue that would require removal later.

• Can parts protected with Cortec Cor-Pak EX-VPCI Film be used immediately after unwrapping?

Yes, that's a fantastic benefit! Parts protected with Cortec Cor-Pak EX-VPCI Film are ready for immediate use straight out of the packaging. There's no need for any post-cleaning, degreasing, or special surface preparation, which significantly streamlines assembly lines and reduces downtime.

• Is Cortec Cor-Pak EX-VPCI Film flexible enough to conform to oddly shaped parts?

Indeed, this film is designed to be highly flexible and conformable. Its robust high-density polyethylene substrate means it won't easily tear or puncture, even when you're wrapping awkwardly shaped components or machinery, providing reliable protection without compromise.

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• Can Cortec Cor-Pak EX-VPCI Film be heat sealed for enhanced protection?

Yes, Cortec Cor-Pak EX-VPCI Film can be heat sealed. This creates a highly secure, airtight enclosure, which is ideal for long-term storage or international shipping, ensuring the VpCI® molecules remain concentrated within the package for maximum, continuous protection.

• How does using this film simplify my overall packaging process compared to traditional methods?

Using Cortec Cor-Pak EX-VPCI Film dramatically simplifies the packaging process. You eliminate the need for applying messy oils or greases, drying components, or using desiccants. It's a clean, dry, and straightforward wrap-and-seal solution that reduces labor, materials, and overall complexity.

• How does Cortec Cor-Pak EX-VPCI Film offer a superior moisture barrier compared to VCI papers?

Cortec Cor-Pak EX-VPCI Film is engineered with a high-density polyethylene substrate, which inherently provides excellent moisture barrier properties. This makes it significantly more effective at preventing moisture ingress and subsequent corrosion than traditional VCI papers, which typically don't offer the same level of moisture protection.

• What are the key benefits of using Cortec Cor-Pak EX-VPCI Film over conventional rust preventatives?

The key benefits are numerous: it's clean and dry, eliminating messy cleanup; it offers multi-metal protection from a single product; it protects recessed and inaccessible areas; it's easy to apply; it's environmentally friendly; and it significantly reduces labor costs and downtime. It's truly a modern solution to an age-old problem.

• Is this film resistant to common industrial solvents, acids, and alkalis?

Yes, a great advantage of Cortec Cor-Pak EX-VPCI Film is its resilience. It's specifically formulated to be unaffected by most common industrial solvents, strong acids, and alkalis, ensuring its protective integrity even in challenging storage or transport conditions.

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• How does this film contribute to reducing shipping costs?

Cortec Cor-Pak EX-VPCI Film is lightweight, which directly translates to lower shipping costs. Compared to heavier, bulky packaging materials or the added weight of traditional rust preventatives, its minimal weight offers a clear economic advantage, especially for large volumes or international shipments.

• Can this film prevent "white rust" on galvanized steel or other non-ferrous metals?

Yes, Cortec Cor-Pak EX-VPCI Film is highly effective in preventing white rust on galvanized steel and other non-ferrous metals. The VpCI® technology actively inhibits the electrochemical reactions that lead to this type of corrosion, ensuring your parts remain pristine.

• What about contamination? Does this film reduce moisture and sulfur contamination?

Absolutely. Cortec Cor-Pak EX-VPCI Film actively reduces moisture and sulfur contamination, which can be problematic with some VPI paper or corrugated containers. By creating a controlled protective atmosphere, it guards against these external corrosive factors.

• How does the "self-replenishing" VpCI® layer benefit my operations?

The self-replenishing nature of the VpCI® layer is incredibly beneficial, especially for operations where packages might be opened for inspection or partial removal of parts. If the VpCI® layer is temporarily disturbed, simply re-sealing the package allows the vapor to re-saturate the air and re-form the protective layer, ensuring continuous protection without reapplication.

• What are the recommended storage conditions for Cortec Cor-Pak EX-VPCI Film to maintain its shelf life?

To ensure the film retains its effectiveness, it should be stored indoors at ambient temperature, ideally in its original sealed packaging. Proper storage under these conditions will help maintain its integrity and performance over time.

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• What is the typical shelf life of Cortec Cor-Pak EX-VPCI Film when stored correctly?

When stored indoors at ambient temperature and in its original sealed packaging, Cortec Cor-Pak EX-VPCI Film typically has a shelf life of up to 24 months. This allows for flexible inventory management without worrying about product degradation.

• Is Cortec Cor-Pak EX-VPCI Film considered environmentally friendly or recyclable?

Yes, Cortec Cor-Pak EX-VPCI Film is designed with environmental considerations in mind. It is recyclable, and Cortec actively promotes recycling initiatives for its VpCI® films, which helps reduce waste and supports a more circular economy in industrial packaging.

• Does this film emit any harmful substances, or is it safe for personnel to handle?

Cortec VpCI® products, including this film, are generally considered environmentally safe and are not based on nitrites or other hazardous compounds often found in older VCI/VPI technologies. They are designed to be safe for personnel to handle and use in a typical industrial setting.

• Can this film be used for long-term storage or international shipping?

Absolutely. Cortec Cor-Pak EX-VPCI Film is ideally suited for both long-term storage applications and for protecting goods during international shipping. Its robust corrosion protection and moisture barrier properties ensure that your valuable assets arrive clean, dry, and rust-free, regardless of transit time or environmental conditions.

• Beyond simply wrapping, what are some additional application usages for Cortec Cor-Pak EX-VPCI Film?

Beyond simple wrapping, Cortec Cor-Pak EX-VPCI Film can be used as bin and box liners to protect contents, for interleaving of coils and sheets, as shrouds for larger equipment, and even in foam-in-place applications to provide comprehensive corrosion inhibition where needed. Its versatility is truly impressive.

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• Can this film be converted into different sizes of shrouds and liners?

Yes, Cortec Cor-Pak EX-VPCI Film is highly convertible. It can be easily fabricated into a wide variety of sizes, from small liners for individual parts to large shrouds for significant machinery or equipment, offering tailored protection for virtually any item.

• Is this film suitable for protecting electrical motors and mechanical controls?

Definitely. The VpCI® technology in Cortec Cor-Pak EX-VPCI Film is perfect for protecting sensitive electrical motors and mechanical controls. The vapor phase inhibitors reach and protect all surfaces, including intricate internal components, without leaving any conductive or insulating residue.

• How effective is it for electrical and electronic assemblies and components?

For electrical and electronic assemblies and components, Cortec Cor-Pak EX-VPCI Film provides excellent protection. The VpCI® film ensures that sensitive electronics are safeguarded from corrosion without altering their conductivity or performance, and importantly, without leaving any harmful residues.

• Can I use this film for protecting tools in my workshop or during transit?

Yes, it's an ideal solution for protecting tools. Whether you're storing them in a toolbox, on a shelf, or preparing them for shipment, wrapping tools in Cortec Cor-Pak EX-VPCI Film will keep them rust-free and in perfect working order, ready for immediate use.

• How does this film compare in cost-effectiveness to other corrosion protection methods?

Cortec Cor-Pak EX-VPCI Film generally offers an extremely economical solution for corrosion protection. When considering the reduced labor costs, elimination of messy cleaning, lower shipping expenses, and the prevention of costly rust damage, it represents a highly cost-effective and aesthetically pleasing alternative to many traditional VCI/VPI papers and other protective methods.

• Does the film provide protection even if the VpCI layer is disturbed by opening the package?

Yes, a remarkable feature of Cortec Cor-Pak EX-VPCI Film is that if the VpCI layer is disturbed by opening the package, the protection is restored by simply re-closing the package. The continuous vapor emission ensures the protective layer re-forms, providing consistent and reliable corrosion inhibition.

• Is there a potential for gel ink transfer when using Cortec Cor-Pak EX-VPCI Film with petro-based coatings?

While highly effective, it's worth noting that when Cortec Cor-Pak EX-VPCI Film is used in conjunction with petro-based coatings, there is a possibility of gel ink transfer. This is a specific consideration for particular applications involving such coatings.

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